|
Latest Trends in 2009
Amidst threats of recession and slow down in purchases, pharma
machinery manufacturers and their end users are expecting positive outcomes
in the year 2009. Sachin Jagdale presents a few voices of the industry
|
"If
global recession reverses in the coming year all our projects will get
fast track attention"
- K Anand
President - Global Quality Assurance,
Glenmark Biopharmaceuticals
Role of pharma machinery suppliers
is important
Pharma Machinery suppliers play a very important role
in the success of any aggressive and fast growing company like Glenmark.
High speed packaging lines operating in a cost efficient manner with
least down time with ability to switch products quickly has helped us
a great deal in optimising our resources.
Key demands
Greater automation with CFR part compliant operation
and validations should be met. Besides, fool-proof security systems
should be made integral part of these machines and compare well with
what are available in US and in EU.
Global recession trends, economic slow down
will decide packaging spend If global recession trends and economic slowdown reverse
in the coming year, all our new projects will get fast track attention.
This could result in spend of approximately Rs 5 to 6 crore in FY 09-10
on packaging machinery across Glenmark.
As of now recession has not impacted on our
immediate projects
If recession persists for longer duration, some of the
projects will get deferred, or slowed down. As of now, this has not
impacted on our immediate projects. However, if recession continues,
packaging machinery suppliers will have to be prepared to slash prices
without compromising quality of equipments, and also relax the terms
of purchase agreement for a year or two till normalcy is restored.
|
|
"Packaging
solution providers should do their own R&D to improve the packaging
technology"
- Pulin Shroff
Managing Director,
Charak Pharma
Branded ayurvedic packaged products on par
with allopathic ones
There is a built-in assumption in the question in as
much as conventional medicines are taken to equate with allopathic ones
while ayurveda is taken to be 'non-conventional'. This premise itself
is untenable in modern times. We have any number of sophisticated oral
and topical formulations in today's ayurvedic practice, especially in
the branded sector, that are not only packaged on par with allopathic
ones but even surpass the latter in terms of quality of packaging material,
elegance of design, overall aesthetic appeal and so on. True, ayurveda
does not have certain specialised dosage forms such as intravenous injections
or aerosols or nebulisers, but in the major segment of oral solids and
liquids and in topical preparations there is absolutely no difference
in the packaging requirements of allopathic vis-à-vis ayurvedic
medicines.
Tax relief will help improve packaging A major area relates to product stability during transport.
India is a vast country and there are extreme variations in temperature
and humidity when a finished formulation is transported over thousands
of kilometers on bumpy roads with exposure to the elements of nature.
These problems get compounded on the export front when consignments
are delivered to remote tropical countries around the world, with transit
time extending into weeks or even months. Packaging solution providers
should do their own R&D to improve the packaging technology as well
as the material used for packaging to address these issues if Indian
products are to stay competitive in the world market. Moreover, any
improvement in the packaging technology to meet with these stringent
requirements should not be misconstrued as unnecessary spend on mere
visual appeal or for luxury. The authorities should provide enough tax
relief on such packaging material so that most manufacturers can take
advantage of the lowered cost to improve their packaging.
Ayurvedic medicine manufacturers should pay
more attention to packaging
Over the years, ayurvedic manufacturers have not paid
as much attention to the packaging needs of their products as they should
have. The reasons for this are many, the most significant one being
psychological. The 'us' versus 'them' mindset often made ayurvedic manufacturers
consider themselves a shade below the level of their allopathic counterparts
thereby putting themselves in a defensive position when it came to packaging.
At times, this mindset has even led to a 'chalta hai' situation which
is not at all desirable in today's professional environment.
I would divide the packaging trends into two major ballparks.
One, to catch up and keep pace with the modern packaging technologies
applicable to all products, be they allopathic or any other. Two, to
constantly innovate and think 'out of the box' when it comes to new
packaging solutions for existing as well as new products, so that ayurvedic
medicines come out of the shadow forever and hold a place of their own
in India and abroad.
Does not foresee any negative impact of recession
on the purchase of packaging
I do not see any specific reason for recession
affecting the purchase of packaging material. As long as production
is going on to meet increasing market needs, the question of recession
does not arise. And we have good reason to believe that the market demand
for ayurvedic products will only go up in these troubled times when
people opt for holistic, ayurvedic ways of managing lifestyle issues
that get aggravated during any economic downturn. In short, Charak does
not foresee any negative impact of recession on the purchase of packaging
materials and technology.
|
In
2009, Intas Biopharmaceuticals would like to add more sophisticated machineries
for packaging of pre-filled syringes and vials
- Ravindra Wagh
General Manager, Formulations,
Intas Biopharmaceuticals
The first six months of 2008, saw a very low recessionary trend,
the machines were available at high cost
Pharma packaging machinery manufacturers have a key role in bringing
about the new technology and offering the same at low price. The first
six months of 2008, saw a very low recessionary trend, the machines
were available at high cost. But, after September 2008, when the prices
of stainless steel collapsed, the machineries were again available at
lower cost. By virtue of removal of rubber stereo and replacing the
same using electronic systems helped the company in fewer rejections
on the machine and have helped in maintaining a proper GMP without lengthier
procedures.
Online printing will ensure no stock of labels and cartons in the
warehouse and so no probability of its pilferage and misuse
Pharma machinery manufacturers should now think of whiteline concept
in which a plane sticker is printed online with the product's name,
its manufacturer's and manufacturing details and warnings and other
regulatory requirements, if any. Such development ensures that there
is no stock of labels and cartons in the warehouse and hence there is
no probability of its pilferage and misuse. Such labels get stuck to
the containers online and hence only the required quantity gets printed.
During change of product, only the new product details are required
to be encoded and hence no change over of labels is required. Also,
development of solvent free inks for printing on plastic labels is highly
desirable.
Better look of the product at lower cost will get attention
In 2009, Intas Biopharmaceuticals would like to add more sophisticated
machineries for packaging of pre-filled syringes and vials. Such introduction
will be for better looks of the product at lower cost. For example,
introduction of blister packing machine with PVC and peel-off able foil
for PFS will have lower cost and better looks/presentation of the product.
Acceptable brand's sale will remain more or less constant
In pharma industry, the recessionary trends are less severe than the
machine manufacturers or the engineering industry as the total number
of patients purchasing your drugs always remains constant. The brand,
if is acceptable, by the consumer, its sale remains more or less constant.
For overcoming such problem of recession, the major solution remains
in productivity improvement by reduction of wastages and manpower. The
main expectations from machinery suppliers are that every automation
they suggest should benefit the company by saving of manpower and increase
in production, reduction in machine rejects and simpler requirements
of packaging materials and user-friendly systems on machines.
Main expectation from packaging solution providers
a) Providing packaging solutions at lower cost
b) In spite of lower cost, there should be no transitional damages to
the product.
c) Copying your product should not be easy.
d) There should be no compromise on GMP to any extent.
e) There should be no quality compromise of any extent.
|
"Packaging
machineries manufacturers need to focus on offering total automation"
- Rajesh Subramaniam
Chief Executive Officer,
Vectacraft Machineries
Complete automation is required to follow cGMP standards.
Although the biggest expo in packagingInterpackwas held
in 2008 and everyone was buoyant with the responses, news of the financial
breakdown curbed the optimism. I am sure everyone will breathe a sigh
of relief when 2008 goes under and hope for a better '09. According
to me, there is no need for a makeover and things will have to be kept
as it is. Companies catering to the international market (which are
many today) will surely need to slow down and at the same time start
looking at newer avenues. There are quite a few growing economies in
the world which might not slow down as much as the developed countries.
That is where the resources should be pointed at.
The world over, pharma companies are looking to manufacture products
with minimum of human interference, not just for reducing dependence
on labour but also to strictly follow current Good Manufacturing Practices
(cGMP) standards. This calls for the need of 'complete automation'.
Packaging machineries manufacturers need to focus on offering total
automation, especially in primary packaging but not restricted to it.
Further, small batches with faster runs are also the need of the hour.
This necessitates the availability of high-speed machines. Hence, higher
output machines will attract more consideration.
Cancellation of P-MEC was a huge loss to many companies
I personally do not think mistakes were made. Having said this, we
cannot be flamboyant, considering the current state, and need to take
into account the smallest of effects before committing on things. If
the recession was not bad enough, many companies had to bear a huge
loss due to the cancellation of P-MEC India. Of course, these are some
things which are not in our hands and cannot be factored in. We just
have to get on with it, hoping that the best is ahead.
Constant technology upgradation required
Vectacraft believes in delighting pharma companies with constant technology
upgradation. Hence, pressure is not something we fear and we are raring
to work on newer stuff, besides the ones which we have already planned.
Recession will affect everyone and no one can claim to be impervious
from it
We are in the process of validating trials on our casepacker. This
will be one of our major new offerings in 2009. And of course we are
keen on revving up speeds of all existing cartoners and bundlers. As
you know, Vectacraft offers the fastest cartoner as well as the fastest
bundler in the country, and we dare say in Asia as well.
Yes, the recession will affect everyone and no one can claim to be
impervious from it. But as far as India is concerned, we are the ones
who will be less susceptible considering our growth rate and our non-dependence
on a single country or region for our exports. We have our own vast
country to supply to first, and although there is a slowdown, things
will improve much faster than others for sure.
|
"The
pharma industry and the packaging solution providers must continue to
look at better and more cost effective solutions, in order to enhance
viability of the product"
- Debabrata Gupta
Director and
Chief Operating Officer,
USV
Packaging industry has been providing consistent
quality
The pharma packaging industry has not seen changes
so as to have a significant effect on the quality of the product in
the recent past. However, having said that, I must add that the quality
of deliveries from the packaging industry has been very consistentboth
in terms of quality as well as supply reliability.
Call for better technology solutions
The key demands in 2009 can be summarised as follows
a. Packaging solutions which are in tandem with,
and at par with those available in the developed economies.
b. Cost effective packaging media, which can deliver similar or better
user properties as the current products. Better technology solutions
for better modes of packaging. Our spends on packaging are between seven-
10 percent of the material costs.
Enhance viability of the product demands cost
effective solutions
At this point in time, it seems unlikely that the pharma
industry is going to be affected substantially due to the recession.
However, the pharma industry and the packaging solution providers must
continue to look at better and more cost effective solutions, in order
to enhance viability of the product.
|
|